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COSO
Product overview
A metal separator is an industrial inspection device used to automatically identify and remove metallic foreign bodies. It ensures that raw materials and products are free from metallic impurities, helping manufacturers guarantee product safety and quality.
The device operates by passing products through its detection zone, where electromagnetic induction principles are used to detect the metallic impurities. Once identified, the rejection system immediately to automatically remove it, while qualified products continue along the production line. Thus protecting downstream equipment and preventing non-compliant products from reaching the market, ensuring products safety and compliance with industry regulations.
What can COSO metal separator do for you?
1. Customer complaints arising from metallic foreign bodies in products?
Prevent metal-induced recalls and brand damage. Metal separator ensures product purity by reliably detecting and removing embedded fragments and other metallic impurities, safeguarding both consumers and your machinery.
2. Low efficiency of manual sampling inspection？
Rely on unreliable methods like manual checks or basic magnets allows metallic impurities to go undetected, resulting in a high rate of defective products. Secure your production and brand with reliable metal separation technology.
3. Profit leakage due to undetected metal foreign bodies?
Metal impurities create hidden costs. Investing in a metal separator is all about preventing equipment damage, production downtime, and product waste, and ultimately stopping your profits from leaking away.
Structure
You might want to know
1. Q：What is the detection sensitivity range?
A：According to the product characteristics and the machine model.
FeФ 0.2～2.5mm, SUSØ 0.4～3.5mm
Non-FeФ 0.25～1.33mm
2. Q：What is the adjustable range for the aperture and installation height?
A： Aperture 25～250mm; height: 330～948mm
3. What is the achievable material throughput and the defectives eliminated time?
A：Throughput: 300～69000(L/h); Time: 0.3～5s
4. Q：Can it integrate with existing production lines?
A：The machine's structure and functions can be fully customized to production line characteristics, with compatibility for line integration or MES connectivity.
5. Q：Can the detection data be recorded and output in real time?
A：Product quantities, dimensions, qualified items count, defectives items count, date, output and other can be recorded in real time.
6. Q：Are the operating and maintenance costs high?
A：Simple to operate, wear parts charged at cost price, core components under 5-year warranty, with lifelong free software updates.
7. Q：Have you worked on similar projects before?
A：COSO serves clients across 200+ specialized industries and has accumulated extensive case experience in diverse sectors.
8. Q：How do I start customization process?
A：Simply submit your requirements via the online dialog box, we'll handle the entire process and monitor every step for you.
Applicable industries
Specification
| Moedel | Dimension(Фmm) | Sentivity(mm) | Air compression | Max.throughput(L/h) | Material temperature | Defectives eliminated time | Installation height(mm) | |
| FeФ | SUSФ | |||||||
| PEC2005-25 | 25 | 0.2mm | 0.4mm | 3～5Bar | 300 | <80℃ | 0.3～5s | 330 |
| PEC2005-35 | 35 | 0.3mm | 0.5mm | 3～5Bar | 400 | <80℃ | 0.3～5s | 330 |
| PEC2005-50 | 50 | 0.5mm | 1.0mm | 3～5Bar | 2000 | <80℃ | 0.3～5s | 330 |
| PEC2005-70 | 70 | 0.7mm | 1.2mm | 3～5Bar | 5000 | <80℃ | 0.3～5s | 330 |
| PEC2005-100 | 100 | 1.0mm | 1.5mm | 3～5Bar | 12000 | <80℃ | 0.3～5s | 473 |
| PEC2005-120 | 120 | 1.2mm | 2.0mm | 3～5Bar | 16000 | <80℃ | 0.3～5s | 473 |
| PEC2005-150 | 150 | 1.5mm | 2.5mm | 3～5Bar | 25000 | <80℃ | 0.3～5s | 600 |
| PEC2005-200 | 200 | 2.0mm | 3.0mm | 3～5Bar | 44000 | <80℃ | 0.3～5s | 922 |
| PEC2005-250 | 250 | 2.5mm | 3.5mm | 3～5Bar | 69000 | <80℃ | 0.3～5s | 948 |
1. Models listed in the table are just standard configurations. Our actual production includes numerous variants not exhaustively listed here. For other requirements, please contact customer service for details.
2. The detection sensitivity is the test result obtained by the material blocks falling freely through the detection pipeline. The actual sensitivity may be different accordingly to the characteristics of the tested products or the working environment, it should be based on the actual detection sensitivity.
Certification
COSO has been certified by the ISO9001 International Quality Management System. Its products comply with globally recognized standards including CE, FDA, and RoHS, ensuring consistent quality control and on-time delivery throughout manufacturing, production, and final shipment.
Customizable options
COSO has mature R&D and production capabilities, along with strong customization expertise. Below are the available customization options.
No. | Content | Description |
1 | Different sensitivity | Model A (Standard precision), Model B (Enhanced precision), Model C (High precision), and Model D (High precision with self-learning capability) |
2 | HMI Type | No HMI, button-based interface, and touchscreen |
3 | Client Name & Logo | Displayed on the startup interface |
4 | Operating Language | Default: Chinese & English Optional: Japanese、Spanish、Portuguese Other languages require client-provided translations for customization |
5 | Material Passing Size | Available from 20mm to 300mm, with even larger sizes able to be customized |
6 | Pipeline Internal Surface Material | Standard PVC or food-grade Teflon |
7 | Machine Structure | The detection unit can be purchased alone or with the frame and hopper,；The control unit and detection unit feature a detachable design |
8 | Connection Method | Flange connection, Tri-clamp, flexible connection |
9 | Explosion Proof | It utilizes explosion-proof components, certified electrical boxes, cabling, and housings, to meet stringent safety standards |
10 | Dust Proof | All connections are sealed with silicone |
11 | Appearance Customization | Standard: Stainless steel frame/control box Optional: Powder-coating in white, orange, etc |
12 | Other Custom Features | It can be equipped with a vibrating sieve and an automatic feeding machine. For powder materials, specialized models with dedicated rejection systems are available. |
Different types
Other links
PEC2005A,PEC2005B metal separator for general precision applications.
PEC2005G for high-precision with adaptive self-learning capabilities.
Company profile
Founded in 2005, Dongguan Coso Electronic Tech Co., Ltd is headquartered in Dongguan, Guangdong, China, a globally renowned manufacturing center. We are a technology-driven enterprise specializing in the R&D and production of foreign object and weight detection equipment. Adopting a modular design principle, we integrate intelligent detection algorithms and precision manufacturing processes to provide customized solutions, including metal detection & separation, automatic weighing & sorting, and foreign object & defect detection for global manufacturing industries such as food, pharmaceuticals, plastics & rubber, packaging, mining, personal care, textiles, apparel, toys and chemical manufacturing. Our products include industrial metal detectors, metal separators, checkweighers, weight sorting machines, and X-ray inspection systems. With over 20 years of technological expertise, we have built a fully integrated industrial ecosystem covering R&D, production, sales, and service. We hold ISO9001 certification and possess more than 20 national patents. Our products comply with globally recognized standards (CE, FDA, RoHS) and have been exported to over 90 countries and regions. We have established cooperative relationships with numerous Fortune Global 500 enterprises. With sales and service centers in both the Pearl River Delta and Yangtze River Delta regions, our distribution network covers the entire country. The company is accelerating its global market expansion by establishing overseas service hubs and localized teams, striving to deliver high-quality products and services to customers worldwide. Guided by our mission “Make production more efficient, make products more reliable”, we continuously advance detection technology to support the evolution of global intelligent manufacturing through innovation and product development. We are committed to ensuring every product stands the test of the market, aiming to be a worldwide reliable detection equipment manufacturer.
Product overview
A metal separator is an industrial inspection device used to automatically identify and remove metallic foreign bodies. It ensures that raw materials and products are free from metallic impurities, helping manufacturers guarantee product safety and quality.
The device operates by passing products through its detection zone, where electromagnetic induction principles are used to detect the metallic impurities. Once identified, the rejection system immediately to automatically remove it, while qualified products continue along the production line. Thus protecting downstream equipment and preventing non-compliant products from reaching the market, ensuring products safety and compliance with industry regulations.
What can COSO metal separator do for you?
1. Customer complaints arising from metallic foreign bodies in products?
Prevent metal-induced recalls and brand damage. Metal separator ensures product purity by reliably detecting and removing embedded fragments and other metallic impurities, safeguarding both consumers and your machinery.
2. Low efficiency of manual sampling inspection？
Rely on unreliable methods like manual checks or basic magnets allows metallic impurities to go undetected, resulting in a high rate of defective products. Secure your production and brand with reliable metal separation technology.
3. Profit leakage due to undetected metal foreign bodies?
Metal impurities create hidden costs. Investing in a metal separator is all about preventing equipment damage, production downtime, and product waste, and ultimately stopping your profits from leaking away.
Structure
You might want to know
1. Q：What is the detection sensitivity range?
A：According to the product characteristics and the machine model.
FeФ 0.2～2.5mm, SUSØ 0.4～3.5mm
Non-FeФ 0.25～1.33mm
2. Q：What is the adjustable range for the aperture and installation height?
A： Aperture 25～250mm; height: 330～948mm
3. What is the achievable material throughput and the defectives eliminated time?
A：Throughput: 300～69000(L/h); Time: 0.3～5s
4. Q：Can it integrate with existing production lines?
A：The machine's structure and functions can be fully customized to production line characteristics, with compatibility for line integration or MES connectivity.
5. Q：Can the detection data be recorded and output in real time?
A：Product quantities, dimensions, qualified items count, defectives items count, date, output and other can be recorded in real time.
6. Q：Are the operating and maintenance costs high?
A：Simple to operate, wear parts charged at cost price, core components under 5-year warranty, with lifelong free software updates.
7. Q：Have you worked on similar projects before?
A：COSO serves clients across 200+ specialized industries and has accumulated extensive case experience in diverse sectors.
8. Q：How do I start customization process?
A：Simply submit your requirements via the online dialog box, we'll handle the entire process and monitor every step for you.
Applicable industries
Specification
| Moedel | Dimension(Фmm) | Sentivity(mm) | Air compression | Max.throughput(L/h) | Material temperature | Defectives eliminated time | Installation height(mm) | |
| FeФ | SUSФ | |||||||
| PEC2005-25 | 25 | 0.2mm | 0.4mm | 3～5Bar | 300 | <80℃ | 0.3～5s | 330 |
| PEC2005-35 | 35 | 0.3mm | 0.5mm | 3～5Bar | 400 | <80℃ | 0.3～5s | 330 |
| PEC2005-50 | 50 | 0.5mm | 1.0mm | 3～5Bar | 2000 | <80℃ | 0.3～5s | 330 |
| PEC2005-70 | 70 | 0.7mm | 1.2mm | 3～5Bar | 5000 | <80℃ | 0.3～5s | 330 |
| PEC2005-100 | 100 | 1.0mm | 1.5mm | 3～5Bar | 12000 | <80℃ | 0.3～5s | 473 |
| PEC2005-120 | 120 | 1.2mm | 2.0mm | 3～5Bar | 16000 | <80℃ | 0.3～5s | 473 |
| PEC2005-150 | 150 | 1.5mm | 2.5mm | 3～5Bar | 25000 | <80℃ | 0.3～5s | 600 |
| PEC2005-200 | 200 | 2.0mm | 3.0mm | 3～5Bar | 44000 | <80℃ | 0.3～5s | 922 |
| PEC2005-250 | 250 | 2.5mm | 3.5mm | 3～5Bar | 69000 | <80℃ | 0.3～5s | 948 |
1. Models listed in the table are just standard configurations. Our actual production includes numerous variants not exhaustively listed here. For other requirements, please contact customer service for details.
2. The detection sensitivity is the test result obtained by the material blocks falling freely through the detection pipeline. The actual sensitivity may be different accordingly to the characteristics of the tested products or the working environment, it should be based on the actual detection sensitivity.
Certification
COSO has been certified by the ISO9001 International Quality Management System. Its products comply with globally recognized standards including CE, FDA, and RoHS, ensuring consistent quality control and on-time delivery throughout manufacturing, production, and final shipment.
Customizable options
COSO has mature R&D and production capabilities, along with strong customization expertise. Below are the available customization options.
No. | Content | Description |
1 | Different sensitivity | Model A (Standard precision), Model B (Enhanced precision), Model C (High precision), and Model D (High precision with self-learning capability) |
2 | HMI Type | No HMI, button-based interface, and touchscreen |
3 | Client Name & Logo | Displayed on the startup interface |
4 | Operating Language | Default: Chinese & English Optional: Japanese、Spanish、Portuguese Other languages require client-provided translations for customization |
5 | Material Passing Size | Available from 20mm to 300mm, with even larger sizes able to be customized |
6 | Pipeline Internal Surface Material | Standard PVC or food-grade Teflon |
7 | Machine Structure | The detection unit can be purchased alone or with the frame and hopper,；The control unit and detection unit feature a detachable design |
8 | Connection Method | Flange connection, Tri-clamp, flexible connection |
9 | Explosion Proof | It utilizes explosion-proof components, certified electrical boxes, cabling, and housings, to meet stringent safety standards |
10 | Dust Proof | All connections are sealed with silicone |
11 | Appearance Customization | Standard: Stainless steel frame/control box Optional: Powder-coating in white, orange, etc |
12 | Other Custom Features | It can be equipped with a vibrating sieve and an automatic feeding machine. For powder materials, specialized models with dedicated rejection systems are available. |
Different types
Other links
PEC2005A,PEC2005B metal separator for general precision applications.
PEC2005G for high-precision with adaptive self-learning capabilities.
Company profile
Founded in 2005, Dongguan Coso Electronic Tech Co., Ltd is headquartered in Dongguan, Guangdong, China, a globally renowned manufacturing center. We are a technology-driven enterprise specializing in the R&D and production of foreign object and weight detection equipment. Adopting a modular design principle, we integrate intelligent detection algorithms and precision manufacturing processes to provide customized solutions, including metal detection & separation, automatic weighing & sorting, and foreign object & defect detection for global manufacturing industries such as food, pharmaceuticals, plastics & rubber, packaging, mining, personal care, textiles, apparel, toys and chemical manufacturing. Our products include industrial metal detectors, metal separators, checkweighers, weight sorting machines, and X-ray inspection systems. With over 20 years of technological expertise, we have built a fully integrated industrial ecosystem covering R&D, production, sales, and service. We hold ISO9001 certification and possess more than 20 national patents. Our products comply with globally recognized standards (CE, FDA, RoHS) and have been exported to over 90 countries and regions. We have established cooperative relationships with numerous Fortune Global 500 enterprises. With sales and service centers in both the Pearl River Delta and Yangtze River Delta regions, our distribution network covers the entire country. The company is accelerating its global market expansion by establishing overseas service hubs and localized teams, striving to deliver high-quality products and services to customers worldwide. Guided by our mission “Make production more efficient, make products more reliable”, we continuously advance detection technology to support the evolution of global intelligent manufacturing through innovation and product development. We are committed to ensuring every product stands the test of the market, aiming to be a worldwide reliable detection equipment manufacturer.
